As professional contractors and builders, there are certain tools that we just can't do without. One of these is the hole saw. This amazing tool can cut through almost any type of material, including thick metal. But with so many different hole saws on the market, which one is the Best Hole Saw For Cutting Thick Metal?
To reveal the questions, we've compiled a list of top recommended hole saws for cutting through thick metals in a timely manner.
So, In this blog post, we'll show you some of the pick options on the market and give you a few tips on how to choose the right one for your needs. We'll also share some of our favorite ones for using hole saws to make quick, clean cuts in thick metal. So if you're ready to learn more about choosing and using hole saws, read on.
In A Quick Look
Overall Good: Bosch HDG11 11-Piece Diamond Hole Saw Set
Premium PickL: Milwaukee Multi-Purpose Hole Cutter Tool
For Steel form: Greenlee Quick Change Carbide Cutter Set
Starter: SUNGATOR Bi-Metal Hole Saw
Comparison Table of Top 10 Best Hole Saw For Cutting Thick Metal
Preview | Model | Weight | No. Of Piece | Price |
|---|---|---|---|---|
1)Bosch HDG11 11-Piece Diamond Hole Saw Set | 0.48 ounces | 11 | Check Price | |
2) DEWALT Hole Saw Kit, Metal Cutting | 3.25 pounds | 9 | Check Price | |
3) Milwaukee Multi-Purpose Hole Cutter Tool. | 13.55 pounds | 28 | Check Price | |
4) Klein Tools 31872 Hole Saw | 1.4 Pounds | 4 | check Price | |
5) Greenlee Quick Change Carbide Cutter Set | 2.84 pounds | 7/9 | Check Price | |
6) Bosch Bi-Metal Hole Saw | 6.58 Pounds | 17/25 | Check Price | |
7) SUNGATOR Bi-Metal Hole Saw | 3.79 Pounds | 10 | Check Price | |
8) DEWALT D180005 Hole Saw | 4.69 Pounds | 14 | Check Price | |
9)LENOX Tools Hole Saw Kit, Speed Slot, 26-Piece (308042000G) | 11.59 Pounds | 26 | Check Price | |
10) Greenlee - Carbide Cttr, Quick Chge, 6Pc, Hole Making (660) | 1.39 Pounds | 6 | Check Price |
1) Bosch HDG11 11-Piece Diamond Hole Saw Set
The Bosch HDG11 11-Piece Diamond Hole Saw Set is a high-quality product that is perfect for cutting through thick metal.It has vacuum-brazed diamond grit cuts, which last longer. Also, the segmented teeth reduce debris and heat.
The AutoStart pilot bit is spring-loaded and retractable, allowing you to cut without a pilot hole. Every time, this unusual grind begins a hole precisely.. The set comes with a mandrel, the AutoStart pilot bit, and hole saws in sizes from 1/4" to 2-1/4".
This tool is perfect for all kinds of metal cuts and suits for plumbing and electrical purposes. It will also have an impact on any surface that is hardest or most durable. Because the super-hard titanium coated build used in the drill bits and hole saws can penetrate any hard substance.
The fast and simple-to-use equipment makes it extremely practical for any surface, including porcelain, granite, and thick metal.
As the tools can handle pretty durable thick metal, you are able to handle any toughest job with it and it is perfect for your next project.
Technical Spec/ Short Features
- Material: Plastic
- Brand: BOSCH
- Weight :0.48 ounces
- Color: Blue
- Number Of Pieces: 11
From the user oriented, we can say, the positive customer feedback and the features, this is an excellent choice for the money and would be suitable for a number of different applications.
It’s a good versatile product that offers a lot of value and will make light work of most tasks. Also the Bosch Brand really backs up their products with good services. So from the overall consideration the tools are perfect.
2) DEWALT Hole Saw Kit, Metal Cutting
For the DEWALT hole saw kit, it has been designed for cutting through thick materials. The deeper saw design means that it can cut through 2-by material in one pass. The high-speed steel cutting edge is effective for drilling through wood, metal, and plastic. The kit also comes with a versatile drill bit that can be used on a variety of surfaces.
The biggest selling point of this hole saw kit is the fact that it is made in the USA with global materials. This ensures that the product is of the highest quality and will last a long time.
The fast plug ejection and easy removal of the plugs are also great features that make this hole saw kit for metal cutting a great choice for those who need a durable and reliable product.
Technical Spec/ Short Features
- Material: Bi-metal
- Brand: DEWALT
- Color: Black
- Number Of Pieces: 9
- Weight: 3.25 pounds
- Color: Yellow
- Compatible Material: Wood, Plastic, Metal
3) Milwaukee Multi-Purpose Hole Cutter Tool.
If you want a hole saw kit with the utmost 28 piece of saw that can do a lot of different materials. The Milwaukee Multi-Purpose Hole Cutter is your go-to choice. It’s easy to use and manufactured with great quality in the United States.
The product is also made with high-quality bi-metal teeth and matrix II for durability. And the 50% longer life of the product is due to the ICE Hardened process.
To reduce the stress on teeth ,the kit has a radiused tooth back with deeper gullets. The functional slot geometry is placed perfectly for easy plug removal. You can use this product on wood, metal, and plastic without any problems.
This is one of the good hole saw kits on the market and perfect for those who want a versatile and durable product.
Technical Spec/ Short Features
- Material: Bi-Metal
- Brand: Milwaukee
- Number Of Pieces: 28
- Weight : 13.55 pounds
- Color: RED
There are a number of reasons why the Milwaukee Multi-Purpose Hole Cutter is a preferable choice. Firstly, the product is manufactured with high-quality that ensures the kit is durable and reliable.
Apart from the product's basic tools and user-friendly features, the Milwaukee hole saw is an excellent alternative for high-end choices due to its versatility. So, if you're ready to start work, then this tool will be a premium pick.
4) Klein Tools 31872 Hole Saw
If you're looking for a hole saw that has the premium built with longevity and strength in mind, then Klein Tools 31872 is the right option for the thick metalworking task. The kit comes with four hole cutters and a split point pilot drill bit for easy use.
You can use this hole saw on mild steel, iron, copper, brass and stainless steel sheets up to 3/16-inch thick. The integrated flange prevents you from drilling beyond the sheet metal.
Besides, the 4 piece set is an effective tool for any plumbing or electrical work. The various sizes of the hole saw (7/8-inch, 1-1/8-inch, 1-3/8-inch) gives the flexibility to work on different projects with ease.
And the pick part is that all components are stored in a rustproof molded plastic carrying case for easy portability.
From the professional viewpoint, this is an outstanding performance hole saw set with your daily and tough projects. The Klein Tools 31872 is quite decently priced, but the quality is worth the price.
Technical Spec/ Short Features
- Brand: Klein Tools
- Material: Carbide
- Set Piece: 4
- Color: Yellow/Silver
- Item Weight : 1.4 pounds
- For: Iron
- Product Dimensions : 6 x 4 x 4 inches
5) Greenlee Quick Change Carbide Cutter Set
If you're looking to cut thick metal, then what could be better than the Greenlee Quick Change Carbide Cutter Set. It is a great option as it's easy to use and delivers the precision, durability, and quality you expect from Greenlee tools.
For years of service on the job, the quick-connect mandrel is durable and dependable. The cobalt split-point pilot bits are easy to replace and make hole placement a snap. Besides, this set comes with 7/9 different sizes of carbide hole cutters and a quick-change arbor for fast cutter changes.
All components are packed in a durable carrying case for easy portability and organized storage. If you're looking for an excellent choice for any professional or DIYer, the Greenlee Carbide Cutter Set is the right option within your budget.
Technical Spec/ Short Features
- Brand: Greenlee
- Material: Carbide
- Set Piece: 7/9
- Color: Gray
- Item Weight: 2.84 pounds
- For Heavy Duty Cutting
- Product Dimensions: 10 x 6 x 2 inches
6) Bosch Bi-Metal Hole Saw
The Bosch Bi-Metal Hole Saw is the ideal tool for you if you're prepared to start working without worrying about product quality and don't want to compromise your work's quality. It's a great choice as it offers precision and durability with a threadless design that prevents seizing up in the mandrel.
The hole saw is made of 8% cobalt alloy and is resistant to high heat, making it an ideal choice for longer life. The set comes with adapters, adapter nuts, a mandrel, and a pilot bit, etc.
Also this tool is super durable for any hard thickened materials like sheet metal, tubing, conduit, and more. This is a perfect choice for a professional or DIYer that wants the perfect hole every time.
The quick disconnect feature on the saw makes it easy to remove the plug from the saw after use. If you're looking for an excellent choice for any professional or DIYer, then Bosch Bi-Metal Hole Saw is the right option within your budget.
Technical Spec/ Short Features
- Brand: Bosch
- Material: 8% Cobalt Alloy
- Set Piece: 17/25
- Color: White
- Weight: 6.58 pounds
- For: Heavy Duty Cutting & Heat Resistance
- Product Dimensions : 9.5 x 6 x 1 inches
7) SUNGATOR Bi-Metal Hole Saw
Are you new to hole sawing or have yet to start and want a cost-effective hole saw for simple and smooth hole cutting? The SUNGATOR Bi-Metal Hole Saw is your right option if you're a beginner. It's a great value and perfect for general use.
This hole saw kit comes with 10 different sizes of hole saws and a range of mandrels to fit most sized drills. With such a variety of options, this set can be used for a number of projects around the house.
The included user manual provides clear instructions and details about how to use it safely.
The extra sharp teeth will easily handle any material from metal to plastic. The SUNGATOR Bi-Metal Hole Saw is perfect for the beginner DIYer and can be used with a number of materials.
Also for the thick and hardened metal this tools works so accurately and perfectly.
The SUNGATOR Bi-Metal Hole Saw offers a 50% long run life with great corrosion and heat resistance.
For easy storage, everything in this kit is well organized in a solid plastic case. This is a perfect choice for anyone who wants an affordable and complete hole saw set for general use.
Technical Spec/ Short Features
- Brand: SUNGATOR
- Material: Bi-Metal
- Color: Red
- Piece
- Weight: 3.79 Pounds
- For: General Use
- Product Dimensions : 10.59 x 8.5 x 3.11 inches
8) DEWALT D180005 Hole Saw
The DEWALT D180005 Hole Saw is a must-have tool for many professionals since it has all of the aforementioned characteristics. On the value dimension, it offers usability, durability, and brand value; on the price/performance ratio, it's an essential instrument.
Because the hole saw is made of hardened steel, it can cut through many materials with ease.
The DEWALT hole saw kit offers a C-clamp design that clamps onto the work surface without causing any damage. The kit also includes an alignment window and taller bushings for accurate height placement and straight drilling.
However, the 14 piece of the kit is a little bit heavy but the case is durable to keep all of the items organized.
The hole saws in this kit are made of bi-metal, which makes them durable and heat resistant. The kit also comes with a small and large quick-change mandrel, as well as a replacement parts set. So, considering all the features and advantages this Model is value for money.
Technical Spec/ Short Features
- Brand: DEWALT
- Material: Hardened Steel
- Color: Yellow
- 14 piece
- Weight: 4.69 pounds
- Product Dimensions : 3 x 9.8 x 7.3 inches
9)LENOX Tools Hole Saw Kit, Speed Slot, 26-Piece (308042000G)
One of the most trustworthy and also durable hole saw kits can be the LENOX Tools Hole Saw Kit. The kit comes with a wide range of hole saw sizes, so it can be used for a variety of projects. It has 26 pieces of hole saw which is a great number for the price.
The kit also comes with a speed slot design that makes it easier to remove the plugs. The tooth design on this kit is optimized for metal cutting, so it can easily penetrate through materials. The tools are dual action durable with 50% longer life which is one of the great features.
However, the easy plug ejection and easy plug removal can be a little bit difficult for some users. Moreover, the kit is not compatible with all drills and might not be suitable for more advanced projects. But it can be done for any project with ease.
The increased wall thickness also improves durability and minimizes tooth loss. The kit is also easy to use and comes with a great storage case. Overall, the LENOX Tools Hole Saw Kit is an excellent choice for anyone looking for a durable and reliable hole saw kit.
Technical Spec/ Short Features
- Brand: LENOX
- Item Dimensions: 14.5 x 4 x 10 inches
- Item Weight: 11.59 pounds
- Compatible Material: Wood, Metal
- Number Of Pieces: 26
10) Greenlee - Carbide Cttr, Quick Chge, 6Pc, Hole Making (660)
The Greenlee features different sizes of carbide cutters, an arbor, a hex key, and a case. It is one of the great products with an ejector spring that helps in easy removal of slugs. With the help of a flange stop, it prevents over-drilling. It also has a replaceable cobalt steel pilot drill that comes with a split point tip to prevent walking.
Moreover, the precision carbide teeth help in optimum performance and durability. The kit also includes 5 cutter heads that make it a great choice for different projects.
For better performance and durability, the teeth are made of high-quality, precision-ground carbide which provides long life in demanding applications. The unique geometry of the teeth provides fast, clean cuts in a wide range of materials.
Overall, the Greenlee Carbide Cutter is an excellent choice for anyone looking for a durable and reliable hole saw kit.
Technical Spec/ Short Features
- Brand: Greenlee
- Item Dimensions: 9.1 x 7.7 x 2.2 inches
- Weight: 1.39 Pounds
- Material: Carbide
- Number Of Pieces: 6
What Should You Consider Before Buying the Best Hole Saw For Cutting Thick Metal?
There are lots of considerations you need to take into account while you are looking for the hole saw for cutting metal. Below we have compiled a list of some of the key points that you should keep in mind:
Material of the hole saw:
When looking for the hole saw for cutting thick metal, it is important to consider the material of the hole saw. The good hole saws are made of high-quality materials that can withstand the demands of cutting through thick metal.
Some of the most common materials used in hole saws include carbon steel, high-speed steel, and tungsten carbide.
Carbon steel is the most common material used in hole saws. It is durable and relatively affordable, but it can dull quickly when used to cut through metal. High-speed steel is a more expensive option, but it is significantly harder than carbon steel and can withstand more wear and tear.
Tungsten carbide is the most expensive and durable option, but it is also the most difficult to work with.
Size of the hole saw:
The size of the hole saw is another important consideration. The hole saw should be large enough to cut through the thickness of metal you will be working with, but not so large that it is difficult to control.
Hole saws are available in a wide range of sizes, from small ones that can cut through thin sheets of metal to large ones that can cut through thick plates of metal.
Size of the hole saw:
The size of the hole saw is another important consideration. The hole saw should be large enough to cut through the thickness of metal you will be working with, but not so large that it is difficult to control.
Hole saws are available in a wide range of sizes, from small ones that can cut through thin sheets of metal to large ones that can cut through thick plates of metal.
Number of teeth:
Another important consideration is the number of teeth on the hole saw. The more teeth on the hole saw, the smoother the cut will be. However, more teeth also mean that the hole saw will dull more quickly.
Type of arbor:
The most common type of arbor is the standard arbor, which is used with most hole saws. The quick-change arbor is another option that allows you to change the hole saw quickly and easily.
Hole saws are also available with a variety of different shank sizes. The most common sizes are 1/4 inch, 3/8 inch, and 1/2 inch.
Cutting depth:
Another important factor is the cutting depth of the hole saw. The cutting depth is the distance from the tip of the hole saw to the back of the blade. The deeper the cutting depth, the thicker the metal can be that you can cut through.
Hole saws are available with a variety of different cutting depths, from shallow ones that can only cut through thin sheets of metal to deep ones that can cut through thick plates of metal.
Purpose of Use:
Simple thing you need to consider before purchasing the hole saw for cutting thick metal is the purpose of use. If you will only be using it occasionally, then a less expensive option like carbon steel might be suitable. However, if you will be using it frequently, then you will need to invest in a more durable option, like tungsten carbide.
Ease of Use:
You need to consider the ease of use when selecting the hole saw for cutting thick metal. If you are a beginner, then you will need to choose a model that is easy to use. Some of the more expensive models can be difficult to operate, so it is important to read the reviews before purchasing one.
Price:
The price is a thing that you should keep in mind while looking for the qualitiful hole saw for cutting metal. The good news is that there are lots of options available at different price points. However, it is important to remember that you get what you pay for, and the more expensive models will usually be made of better materials and have more features.
Longevity:
In the case of the longevity of a hole saw, tungsten carbide models are perfect. They might be expensive, but they will last longer. If you want an affordable option that will still get the job done, then consider high-speed steel.
Carbide tipped hole saws are also a good choice as they tend to stay sharp for a longer period of time.
Multi-Purpose Use:
You should also keep in mind that some hole saws are designed for specific purposes while others can be used for multiple purposes. If you only need it for occasional use, then you can choose a universal model that can be used for different materials. However, if you plan on using it regularly, then you will need to invest in a specialized hole saw.
The number of teeth on a hole saw can range from 2 to 100. The most common sizes are between 10 and 20 teeth.
FREQUENTLY ASKED QUESTION
What is the difference between hole saws and bi-metal hole saws?
The difference between hole saws and bi-metal hole saws is that bi-metal hole saws are made of two different types of metal. The blade is made of one type of metal, while the body is made of another type of metal. This makes them more durable than standard hole saws, which are only made of one type of metal.
Are hole saws available in different sizes?
Yes, hole saws are available in different sizes. The most common sizes are between 10 and 20 teeth. They are also available with a variety of different shank sizes. The most common sizes are 1/4 inch, 3/8 inch, and 1/2 inch.
Can hole saws be used on different materials?
Yes, hole saws can be used on different materials. The most common materials that they are used on are wood, metal, and plastic. It can cut through any hard substance like sheet metal or something like that.
What is the cutting depth of a hole saw?
The cutting depth is the distance from the tip of the hole saw to the back of the blade. The deeper the cutting depth, the thicker the metal can be that you can cut through.
Hole saws are available with a variety of different cutting depths, from shallow ones that can only cut through thin sheets of metal to deep ones that can cut through thick plates of metal.
Is it possible to swap hole saw arbors?
In most cases, it is possible to swap out the arbor on a hole saw. However, there are some models that are not compatible with all types of arbors. It is important to check the compatibility before purchasing an arbor.
What is the difference between a standard and a deep cut hole saw?
The difference between a standard and a deep cut hole saw is the depth of the blade. Standard hole saws have shorter blades, while deep cut hole saws have longer blades. The longer blades on deep cut hole saws allow them to cut through thicker materials.
Is it necessary to use lubricant when using a hole saw?
Yes, it is necessary to use lubricant when using a hole saw. The lubricant helps to cool the saw and prevents the blade from overheating. It also helps to reduce friction and makes it easier to cut through the material.
What is the right way to store hole saws?
Hole saws should be stored in a dry place. They should also be stored in a place where they will not be exposed to extreme temperatures, as this can damage the blades.
Is the material of the hole saw important?
The material of the hole saw is important, but not as important as the type of material that it is being used on. The material of the hole saw affects the durability and the cutting performance of the saw. The more expensive models will usually be made of better materials and have more features.
Is a diamond hole saw capable of cutting thick metal like steel?
No, a diamond hole saw is not capable of cutting thick metal like steel. They are only designed for cutting thin materials such as glass and ceramic.
What is the difference between a carbide and a diamond hole saw?
The difference between a carbide and a diamond hole saw is the material of the blade. Carbide hole saws have blades that are made of carbide, while diamond hole saws have blades that are coated with diamond. Diamond hole saws are more expensive than carbide hole saws, but they are also more durable and can last longer. You can do any task like cutting cast iron with carbide hole saw easily.
How often should I sharpen my hole saw?
It is recommended that you sharpen your hole saw every time you use it. This will help to keep the blade sharp and prevent it from becoming dull.
What is the good way to sharpen a hole saw?
The right way to sharpen a hole saw is with a sharpening stone. You can use either a wet or dry sharpening stone. If you are using a wet sharpening stone, it is important to use water or oil to lubricate the stone. If you are using a dry sharpening stone, you should use a light oil or lubricant to prevent the stone from clogging.
How do I know if my hole saw is dull?
If your hole saw is dull, it will be difficult to cut through the material. The blade may also start to smoke or emit sparks when it is being used.
What are the most common sizes of hole saws?
The most common sizes of hole saws are 1/4 inch, 3/8 inch, 1/2 inch, and 3/4 inch. There are also larger sizes available, but they are less common.
What is the largest size of hole saw that I can buy?
The largest size of hole saw that you can buy is 18 inches. Hole saws larger than this are not commonly available.
What is the smallest size of hole saw that I can buy?
The smallest size of hole saw that you can buy is 3/8 inch. Hole saws smaller than this are not commonly available.
Final Verdict
In conclusion, there are many things that you need to keep in mind while looking for the best hole saw for cutting thick metal. The most important things to consider are the material of the hole saw, the price, the longevity, and the multi-Purpose Use. It is also important to make sure that the hole saw is compatible with the arbor size that you have.
If you can manage and consider before buying the hole saw, this will be plus point of your pick-up. And lastly, if you're thinking about what will be right for your needs then, you should always consider a stabilized brand like Bosch, DEWALT Hole Saw Kit, or Milwaukee Multi-Purpose Hole Cutter Tool for cutting thick metals.
But in the end, it's always recommended to know the tools before you buy, Hope this full guide will help you. And if yes then choose your top pick from the tabletop.
Have a great day!
I am a graduate of Bangladesh Agricultural University, where I delved into various agricultural disciplines, equipping me with a profound understanding of agriculture. Beyond academics, I have hands-on experience in gardening and crop cultivation. My passion is to embrace sustainable farming and horticulture. With a BSc in Agriculture, I am dedicated to promoting environmentally conscious and efficient agrarian practices.
Bachelor of Science (BSc) in Agriculture (Hons.)
Master of Science. (Sustainable Agriculture & Food Security ) (MS)
Bangladesh Agricultural University
