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Orbital Sander vs Palm Sander: Which Sander Is Better?

Orbital Sander vs Palm Sander: Which Sander Is Better?

May 12, 2022 by Willam P. George

If  you're trying to decide which sander is better for your needs, it's important to compare orbital sanders vs palm sanders. Both types of sanders have their own unique advantages and disadvantages that should be considered before making a purchase.

Though both of the sander has  their own unique benefits, choosing the right one for your needs depends on a variety of factors. In this article, we'll break down the key differences between orbital and palm sanders to help you make an informed decision.


Table of Contents
What is an Orbital Sander?
Measurements of Orbital Sander (Avg):
What is a Palm Sander?
Measurements (Avg):
How to Choose the Right Sander
The size of the sander:
The weight of the sander:

The type of project:
The desired finish:
What are the Pros and Cons of an Orbital Sander?
What are the Pros and Cons of a Palm Sander?
What Is the Perfect Sander for You?
What Are The Variation Between Orbital And Palm Sanders?

Power and Speed:
Size and Weight:
Can You Use These Tools On Wood Projects?
Can You Use These Tools On Drywall?
Do I Need To Use A Sandpaper With These Sanders?
Conclusion:

What is an Orbital Sander?

An orbital sander is a handheld power tool that uses a circular motion to sand down wood and other materials. It's commonly used for tasks like smoothing out rough edges on woodworking projects, removing paint or varnish from furniture, and sanding down surfaces before painting or staining.

Orbital sanders are available in a variety of sizes, but the most common are palm-sized models that weigh around 2-3 pounds.

These sanders typically have a dust collection bag to help keep your work area clean, and they can be used with a variety of sandpaper grits depending on the desired finish.

Measurements of Orbital Sander (Avg):

  • Weight: 2.2-3.0 lbs
  • Length: 9-10 inches
  • Width: 3-4 inches
  • Height: 5-6 inches

What is a Palm Sander?

A palm sander is a type of orbital sander that's designed for smaller, more delicate sanding tasks. These sanders are usually much lighter than their full-sized counterparts, weighing in at around 1-2 pounds.

Palm sanders also have a smaller pad size, which allows them to reach tight spaces and corners that would be difficult to sand with a larger sander.

Palm sanders typically have a dust collection bag to help keep your work area clean, and they can be used with a variety of sandpaper grits depending on the desired finish.

Measurements (Avg):

The width, height, and length of 5-inch and 6-inch sheet palm sanders are all measured in inches.

5-inch palm sander = 3-1/4" x 5-1/2" x 9"

6-inch palm sander = 3-1/2" x 6" x 10"

How to Choose the Right Sander

Now that you know the key differences between orbital and palm sanders, it's time to choose the right one for your needs. Consider the following factors before making your purchase:

The size of the sander:

If you'll be working on large projects, you'll need a full-sized orbital sander. But if you're working on smaller projects or tight spaces, a palm sander will do the trick .

The weight of the sander:

Orbital sanders tend to be heavier than palm sanders, so keep that in mind if you'll be doing a lot of sanding. You may want to choose a lighter sander to avoid fatigue.

The type of project:

For delicate projects, a palm sander is the way to go. But for tougher projects, an orbital sander will get the job done faster.

The desired finish:

The type of sander you choose will also affect the finish of your project. If you're going for a smooth, even finish, an orbital sander is the best choice. But if you want a more rustic look, a palm sander will give your project more character.

What are the Pros and Cons of an Orbital Sander?

Orbital sanders have a few key advantages that make them a popular choice for woodworking and other projects. First, they're very powerful and can handle tougher sanding jobs than a palm sander. They're also faster than palm sanders, so you can get your project done more quickly.

However, there are a few downsides to orbital sanders as well. First, they're heavier than palm sanders, so you may get tired more quickly if you're doing a lot of sanding. They're also more expensive than palm sanders, so they may not be the best choice if you're on a budget.

What are the Pros and Cons of a Palm Sander?

Although palm sanders aren't as popular as their corded counterparts, they do have a few distinct advantages that may assist you in your woodworking and other projects. They are also smaller and lighter than orbital sanders, allowing you to work for long periods of time without becoming fatigued.

They're also less expensive than orbital sanders, so if you have a tight budget, they could be the best option.

There are a few disadvantages to palm sanders. First, they aren't as powerful as orbital sanders, so they may not be able to tackle heavier sanding tasks. They're also less rapid than orbital sanders, so you won't be able to do as much in the same amount of time.

What Is the Perfect Sander for You?

The sander you choose is depending on the project you're working on as well as your budget and preferences. If you're working on a large project that requires rapid sanding, an orbital sander is the best choice.

But if you're working on a smaller project or something more delicate, a palm sander may be the better option.

But when you  break it down, the best sander for you is ultimately the one that will help you get your project done quickly and easily. So take a look at your project, consider your budget, and decide which type of sander will work best for you.

However finishing sander or drywall both sander has their own benefits.

What Are The Variation Between Orbital And Palm Sanders?

Orbital sanders are the more popular choice for woodworking and other projects because they're more powerful and faster than palm sanders. However, palm sanders have a few distinct advantages that may make them the better choice for your needs. The rest are-

Power and Speed:

Orbital sanders are more powerful than palm sanders and can handle tougher sanding jobs. They're also faster, so you can get your project done more quickly. Generally , an orbital sander is the better choice for larger projects that require rapid sanding. In terms of speed of the  two, it really depends on the model of each sander.

Size and Weight:

Palm sanders are smaller and lighter than orbital sanders, so you may find them more comfortable to use for extended periods of time. This can be especially helpful if you have a smaller project that requires a lot of sanding.

Can You Use These Tools On Wood Projects?

Both orbital and palm sanders can be used on wood projects. However, you may want to use a different type of sander depending on the size and scale of your project as well as your desired finish. 

Can You Use These Tools On Drywall?

For Drywall projects, it advisable to use a drywall sander for the best results. But if  you don't have one, you can use an orbital or palm sander. Just keep in mind that you'll need to attach a dust collector to your sander to avoid making a mess.

Do I Need To Use A Sandpaper With These Sanders?

Yes, you will need to use sandpaper with these sanders. The type of sandpaper you'll need will depends on the grit  you want to achieve as well as the type of sander you're using.

Conclusion:

In the end of the article,  it all comes to what you really need and want. Consider your project, your budget, and your preferences to decide which type of sander is the best for you. We've discuss over the basics of orbital and palm sanders  as well as their advantages and disadvantages to help you make a more informed decision.

We hope you found this article helpful.

Happy Sanding!

Filed Under: Sander

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